This chart is for reference only, since many aftermarket parts manufacturers do list parts by year a 0 in front of the serial number is not significant, its a placeholder only for mercurys software. A leading name in marine engines, mercury is recognized for producing topquality outboard motors as well as the mercruiser line of inboard engines. Mercury outboard parts catalogs by year, serial or model number. Mercury 3540hp 2 cylinder outboards service manual pn 90. Where the by the service department of mercury marine to aid fasteners. Founded in 1939 by the talented engineerbusinessman carl kiekhaefer, the mercury brand of boating engines are found as factory equipment with many watercraft manufacturers. Mar 20, 2016 my 1987 mercury mariner 60hp 3 cylinder two stroke i got with a rib last month. Information on this page has come from multiple third parties and can not be guaranteed to be accurate. For mercury outboards, the serial number label is located on the transom bracket. Lower unit parts layout with larger exploded diagram and photos.
Mercury has an extensive network of factorytrained dealers to help answer any parts. Outboard motors mercury download service and repair. Mercury outboard water pump kit basic power industries. How to replace the water pump impeller of your outboard motor. I pulled the carb and cleaned it out and it now runs even worse thean it did before. Sierra 183383 water pump kit for 20 28hp johnson, evinrude outboards. The gearcase oil was replaced, the water pump impeller was changed, new spark. Mercury outboard parts diagrams accessories lookup catalogs. What is the difference between the fwd and the neutral position when i need to.
Page 1 outboard care page 2 owner responsibility page 3 after each use page 4 top cowl removal and installation page 5 corrosion control anode page 6 fuel line filter page 7 page 8 spark plug inspection and. My 1987 mercury mariner 60hp 3 cylinder two stroke i got with a rib last month. Mercruiser mariner mercury water pump removal and repair video with illustrations and procedural steps to repair the lower gearcase. How to install a water pump in a mercury outboard motor. Seloc marine repair guides for mercury engines online and. Mercury 2stroke outboard boat motor service manuals pdf. Page 1 service manual models 40505560 with serial numbers united states 0g531 and above belgium 09974454 and above 1997, mercury marine 90852572r1 january 1998 printed in u.
The mercury outboard repair manual is a comprehensive guide for mercurymariner outboard models as it lays out all the service procedures for diy enthusiasts and mechanics. Video show tools and glm parts required to make the repair. This instant download 35 horsepower mercury, mariner, yamaha, suzuki, johnson and evinrude outboard engine repair manual was designed for doityourself mechanics and factory trained technicians. These manual are designed to equip you with the necessary knowledge to do justice to everything from your outboards basic maintenance to a more indepth service and repair. Johnsonevinrude 384719 943019 thermostat 143 f replaces. Jul 04, 2008 i have a 1984 mercury 35hp outboard that runs like crap. Jun 11, 2009 we need to replace the water pump in a 1985 35hp mercury outboard but cant get the bottom off of the boat is there a answered by a verified marine mechanic we use cookies to give you the best possible experience on our website. I have a 1984 mercury 35hp outboard that runs like crap.
Any outboard or sterndrive with side water intakes 938024 fitting. Sierra 183324 mercury water pump kit for mercury and mariner outboard motors. View and download mercury 40 service manual online. Mercury 2stroke outboard boat motor service manuals are available for immediate download. Items included may be an impeller, wear plate, impeller cups, orings, grommets. How to replace an outboard impeller in 15 minutes, water pump. Impellers are impeller onl y, no gaskets, unless noted. Johnson outboard idling problems 50hp 1982 1983 1984 1985. Mercury marine 35 hp 2 cylinder outboard motor parts by. These single cylinder mercurys were in production in one form or another since the early1960s. Some say to shift into neutral and take the lower unit out and other say to shift into forward. I need to change water pump impeller on 35 horse 1988 mercury outboard answered by a verified marine mechanic we use cookies to give you the best possible experience on our website. Mercruiser and mercury racing sterndrive service manual index pdf, eng, 128 kb.
Sierra replacement water pump kit for johnson and evinrude outboards. Thanks john, i saw the blow up diagram and there is no thermostat, so thats not the prob. Mar 04, 2015 what bottom gear oil to use 1976 johnson 35 hp outboard what size fuel line fits a 1977 evinrude 35 hp outboard where is the thermostat location for a mercruiser 35 hp 1978 35 15 hp johnson manual 1959 johnson 35hp lower unit exploded view 1979 evinrude 35hp won t idle cold 1982 35hp johnson runs will not idle 1983 35hp evinrude motor firing and getting gas but wont crank 1980 evinrude. Doin a water pump impeller replacement on a 40hp force mercury outboard.
What bottom gear oil to use 1976 johnson 35 hp outboard what size fuel line fits a 1977 evinrude 35 hp outboard where is the thermostat location for a mercruiser 35 hp 1978 35 15 hp johnson manual 1959 johnson 35hp lower unit exploded view 1979 evinrude 35hp won t idle cold 1982 35hp johnson runs will not idle 1983 35hp evinrude motor firing and getting gas but. Click here to find your local authorized mercury marine dealer. Johnson evinrude outboard motor service manuals are available for immediate download. Water pump kit for johnson evinrude outboard 2035 hp 1985. Outboard motors mercury download service and repair manuals. Of course your motors impeller needs to be changed regularly, but its also a good idea to replace other components of your water pump to maintain proper engine cooling. Click here to download the parts guide in pdf format. Those pics i fired up the motor just forward enough to hold idle, than died. Personnel should not work on or under an outboard which is suspended. Download 90hp repair manual johnson evinrude mercury. Seloc takes repair into the 21st century, by allowing users to access our electronic database for uptothe minute information on your engine.
Mercury 35 hp engines parts catalog search diagrams by model. We use cookies to give you the best possible experience on our website. Apr 20, 2014 this instant download 35 horsepower mercury, mariner, yamaha, suzuki, johnson and evinrude outboard engine repair manual was designed for doityourself mechanics and factory trained technicians. This instant repair manual download for the mercurymariner, johnsonevinrude, suzuki, honda, yamaha 90hp outboard engines were designed primarily for factory service 90hp outboard technicians in a properly equipped shop. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. Find your mercury and mariner outboard motor parts here in our exploded diagrams, where youll. Check for a steady stream of water flowing out of the water pump indicator hole. Mercury 3540hp 2 cylinder outboards service manual pn 90427941. Water pump kit contents vary so please take a look at the categories below and check the content of the kit you order. This engine has power steering and a electrictype starter. Evinrudes recommended maintenance schedule for the water pump on its outboard motor requires a basic visual inspection after the first 20 hours of use, then at every 12 months or 100 hours of use, whichever comes first. Installing lower unit water pump mercury outboard 150 hp.
Mercury has an extensive network of factorytrained dealers to help answer any partsrelated questions you may have. Putting a new water pump on your mercury outboard means tinkering with the engines peripheral workings that, well, keep it working. I removed the lower unit on my 1985 35 hp mercury outboard. Johnson evinrude outboard motor service manuals pdf download. After few minutes of running water stopped coming out of tell tale. Download mercury outboard engine 50hp service manual. Mercury outboard water pump kit outboard motor parts. Page 2 this service manual has been written and published the same locations whenever possible.
From ive heard the clymer manuals cover too many models and isnt that specefic. We need to replace the water pump in a 1985 35hp mercury outboard but cant get the bottom off of the boat is there a answered by a verified marine mechanic. This customers mercury 25xd 25hp outboard motor was brought to the shop for several preventive maintenance items. Sierra engine parts are engineered to meet todays high horsepower engine demands and stand up in the harsh marine environment. Find mercury marine 35 hp 2 cylinder outboard motor parts by serial number range. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Eventually, youll need to replace the water pump on your 15 hp evinrude, no matter how.
The water is pushed up from the water pump thru a 38 od copper tube to the bottom engine cowling where it sets into a 12 dia. If you replace the water pump impeller but do not get adequate or irregular cooling water pot the pee. The year is now normally noted on the serial number sticker. Mercury 25xd 25hp outboard motor service overview youtube. How to replace the water pump on a 15hp evinrude outboard motor.
Reference only, since many aftermarket parts manufacturers do list parts by year. How to replace the water pump on a 15hp evinrude outboard. With discounts up to 80 percent off retail, accurate order fulfillment, and fast shipping we make it easy to you to keep your mariner outboard running its best year after year. Buy titan 757 performance mercury water pump impeller rebuild kit 30 35 40 45 50 60 65 70 hp 4677177a3.
This instant repair manual download for the mercurymariner, johnsonevinrude, suzuki, honda, yamaha 90 hp outboard engines were designed primarily for factory service 90 hp outboard technicians in a properly. It includes hiresolution diagrams, wiring diagrams and detailed stepbystep instructions. So if your serial number is 0 1234567 you would use only the 1234567 part of it when looking at the chart below. We need to replace the water pump in a 1985 35hp mercury. This 35 horsepower mercury outboard, manufactured in 1985, is a saltwater model. Offering discount prices on oem parts for over 50 years. Hp stroke outboard repair manual replacing water pump on 1985 35 hp mercury outboard curing 2cycle engine problems. Mercury outboard inline waterpump replacement part 1.
I need to change water pump impeller on 35 horse 1988. Whether performing maintenance or complete engine overhaul to the 35hp engine, this. The pumps driven by the same drive shaft that drives the propeller and the pump itself is little more than an impeller in a housing with a couple of gaskets. Each 35hp engine repair manual covers every aspect of repair. Nov 01, 2015 this customers mercury 25xd 25hp outboard motor was brought to the shop for several preventive maintenance items. The gearcase oil was replaced, the water pump impeller was changed, new. I ordered the water pump kit and i am going to do it over the weekend. You can locate the mercruiser serial number label on. Items included may be an impeller, wear plate, impeller cups, orings, grommets, mounting bolts, pump housings and gaskets. Mercury 35hp engines parts catalog search diagrams by model. The pump s driven by the same drive shaft that drives the propeller and the pump itself is little more than an impeller in a housing with a couple of gaskets. Mercury outboard parts diagrams accessories lookup.
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